Boltless shelving systems use riveted steel beams that lock into upright posts without bolts or fasteners. This construction method allows rapid assembly while supporting high-capacity industrial and warehouse storage loads.

This guide explains system components, load ratings, beam profiles, and how to select the correct configuration.

How Boltless Shelving Is Built

Boltless shelving systems use riveted steel beams that lock into upright posts without bolts or fasteners. This construction method allows rapid assembly while supporting high-capacity industrial and warehouse storage loads.

This guide explains system components, load ratings, beam profiles, and how to select the correct configuration.

How Boltless Shelving Is Built

Upright Posts

• 14-gauge angle posts (standard duty)

• 1-7/8" heavy-duty angle posts

• Tee posts for add-on configurations

Post size and gauge determine vertical strength and stability.

Beam Types

• Single Rivet Beams – Maximize vertical clearance with low profile.

• Double Rivet Angle Beams – Provide structural stability and load capacity.

• Double Rivet Channel Beams – Increase lateral load capacity and rigidity.

• Z Beams – Boards sit flush with beam, reducing height while increasing usable vertical space.

Beam height and steel thickness directly affect load capacity.

Load Capacity Comparison

Heavy-duty systems use thicker steel and taller beam profiles to support higher loads.

Decking Options

Boltless shelving supports:

 

• Metal panels
• Wood decking
• Wire decking
• Solid steel
• Duradec

Decking affects durability, airflow, and load distribution.

Brand Differences

Boltless shelving systems are available from:

Lyon

• Stocked configurations

• Shorter lead times

• Easily expandable

Penco

• Broader size availability

• Customizable options

• Quick shipping

Hallowell

• Includes Rivetwell configurations

• Specialty applications (e.g., tire racks)

• Expanded beam profile options

Brand selection may influence availability, finish, and configuration options. We stock Lyon products, but also distribute and sell Penco and Hallowell.

Shipment Considerations

Boltless shelving ships palletized via freight carriers.

• Orders typically ship unassembled

• Lift-gate service may be required for certain deliveries

• Processing timelines vary by brand and configuration

Confirm site access and unloading capability before placing large industrial orders.

Application Environments 

• Warehouse inventory storage

• Retail backrooms

• Office archive storage

• Garage and workshop organization

Boltless shelving is selected where open access and vertical density are required.

Ideal for hand-loaded products; can’t load it with a forktruck.

Selecting the Correct System

To determine the appropriate configuration:

1. Calculate required weight capacity per shelf

2. Measure vertical clearance

3. Select beam profile based on density needs

4. Plan for expansion with add-on units

5. Confirm decking compatibility

Ready to purchase a boltless shelving system?

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